Separation Plant ITE TSP500-2 (1x40ft Tank)

The ITE TSP500-2 is a compact separation plant and specially designed for processing of slurries and removal of drilled solids from the slurry circuit in tunneling, horizontal drilling or deep hole drilling applications.

The TSP500-2 is composed of one double deck vibration screening machine, two 4-panel vibration screening machines, four hydro-vacuum-cyclones, one 40’ process tank with integrated centrifugal feed pumps, control cabinets and accessories.

Adjustable discharge chutes, fold-away platforms and pluggable railing for safe working and good access provide a plug-and-play solution. Assembly time is therefore reduced to a minimum. Feeding of the shakers and cyclones is accomplished by an integrated fixed piping and wiring system in a minimal footprint.

Instead of a collection of equipment from various sources, the ITE TSP500-2 is a field-proven network of separation components specifically designed to function as a single unit. During each separation stage, a maximum of solid particles are removed from the slurry. The modular system guarantees continuous and fast advance rates, reducing downtimes to a minimum. The innovative screening technology combined with hydrocyclones constitutes a complete recycling concept, providing optimal removal of critical fine particles down to 45 microns and guaranteeing constant slurry properties.

The vibration screening machines can be equipped with a wide range of different ITE hookstrip and panel screens which are available from 4mm mesh width down to 45µm.

Transport Dimensions

Plant componentLength x Width x Height [mm]Weight [kg]
Tank
(incl. pumps & folded in platform)		 12200 x 2500 x 3000 approx. 20000
Double-Deck Screening Machine K2D (without chute) 3750 x 1740 x 3000 approx. 4000
Mud Conditioner 4PSM MC
(with folded down cyclone unit)		 3200 x 3000 x 2900 approx. 4500

Technical Specifications


Capacity (as per spec. below)*1 :
max. 500 m³/h

Power consumption (total plant): 173 kW

Cyclone units (2 pcs.)
Hydro-vacuum-cyclones
  • Number: 4 pcs. (2 x 2 pcs.)
  • Dimensions: 15 inch (381 mm)
  • Cut-point (d50): 45 µm*1
Vibration screening machines
1 x K2D for scalping and coarse separation
2 x 4PSM to dewater the hydro-vacuum-cyclone underflows
Total screen area: 11.2 m2
Electrical power
  • Power (total) (8 x 2.2 kW): 17.6 kW
  • Voltage: 400 V / 50 Hz
Screens*1
Hook-strip screen
  • Number: 1 pcs. (K2D top deck)
  • Screen area: 2.4 m²
  • Deck inclination adjustment: -4° bis +4°
Dewatering screens (fine)
  • Number K2D: 3 pcs. (3.2 m² total on lower deck)
  • Number per 4PSM: 4 pcs. (2 x 3.2 m² = 6.4 m² total)
  • Screen area (total): 9.6 m²
  • Deck inclination adjustment: -4° bis +4°
Feed Pumps (2 pcs.)
Wear-resistant centrifugal pumps with expeller seal, soft packing and frequency inverter (optional: mechanical seal)
  • Desanding circuit: 2 x 15“ Hydro vacuum cyclone unit
Power installed
  • Power (total): 2 x 75 kW = 150 kW
  • Voltage: 400 V / 50 Hz
Tank (with 4 compartments)
1. compartment: Underflow K2D & first 4PSM
2. compartment: Overflow first cyclone unit
3. compartment: Overflow second compartment &
Underflow second 4PSM
4. compartment: Overflow second cyclone unit
Tank volume: approx. 47.5 m³
*1 The capacity of the ITE TSP500-2 is subject to the viscosity and density of slurry, solids loading, grain size distribution, screen selection, and properties along with operating conditions, and might be actually lower than specified.

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